Renewable Energy
Industry Solutions from LEANTECHNIK
Precision for the future of mobility – LEANTECHNIK solutions in battery manufacturing
Precise movements, flexible adaptation and maximum process reliability: our rack and pinion drives and systems power the gigafactories of tomorrow.
Battery production is at the heart of electromobility – and one of the most demanding production environments worldwide. Every step in the process requires micron-level precision, maximum cleanliness and high speed. Production planners and engineers face the challenge of producing large quantities with consistent quality.
LEANTECHNIK offers you the right solutions for this: from high-precision cell assembly to the safe handling of complete battery packs.
Electrode manufacturing
In electrode manufacturing, absolute precision is essential in every movement – from coating to compaction. LEANTECHNIK systems ensure precise, synchronised lifting and positioning sequences in drying, coating and handling processes. Our lifgo® and lean SL® gearboxes impress with their high rigidity, repeat accuracy and low-maintenance mechanics – ideal for the requirements of battery cell production. Thanks to their modular design, systems can be flexibly adapted to new cell formats or process steps, thus ensuring efficient, resource-saving production.
Cell production
In battery cell production, the precision of all process steps is crucial for the quality of the cells. LEANTECHNIK systems ensure exact positioning and handling, from the precise alignment of components to synchronous movement during joining and pressing processes. Our lifgo® and lean SL® gearboxes ensure reproducible processes even at high cycle frequencies and minimised wear. The modular system allows flexible scaling and adaptation to different cell formats, whether cylindrical, prismatic or pouch design. This results in stable processes and outstanding product quality.
Module assembly
Precise movements and absolute repeat accuracy are crucial when assembling battery modules. LEANTECHNIK systems ensure exact positioning and synchronised movements when joining, screwing and transporting cells and modules. With lifgo® and lean SL® gearboxes, even heavy pack components can be moved safely and dynamically – ideal for automated assembly and handling stations. Thanks to their modular design, systems can be quickly adapted to new cell or module designs – for maximum flexibility and efficiency in battery assembly.
Pack assembly
In pack assembly, heavy battery modules must be moved safely, precisely and efficiently. LEANTECHNIK systems offer reliable lifting and positioning solutions for this purpose – from the exact alignment of individual packs to the synchronous transport of complete assemblies. Our lifgo® and lean SL® gearboxes guarantee high load capacities, precise guidance and long-lasting operation – ideal for automated assembly and testing stations. With the modular system solutions from LEANTECHNIK SYSTEMS, you can implement individual handling and transfer systems that optimally connect your production lines and ensure a seamless flow of materials.
End-of-Line Testing
At the end of battery assembly, absolute precision is key – in every movement and every test step. LEANTECHNIK systems take over the precise positioning and handling of the modules or packs in end-of-line test systems. Our lifgo® and lean SL® gearboxes enable precise, synchronised movements with high repeat accuracy and load capacity. Their compact design and integrated guidance make them ideal for test cells, lifting platforms or automated clamping devices.
The result: stable processes, reproducible measurement results and maximum safety in battery production.
Good reasons for LEANTECHNIK as a partner in the Renewable Energies
32
YEARS
INDUSTRY EXPERTISE
Modular construction kit
Short delivery times
Component & Complete System
Internationally proven
Certified according to:
DIN EN ISO 9001 : 2015
DIN EN ISO 14001 : 2015
Frequently asked questions
How is cleanliness ensured in clean room or dry room environments?
Our components are optionally available in a corrosion-resistant, particle-free design.
Stainless steel guides, special lubricants and seals meet ISO 14644-1 requirements.
What level of precision do lifgo® gearboxes achieve in cell assembly?
Repeat accuracy up to ± 0.01 mm. The quadruple roller guide and backlash-free gearing minimise backlash and torsional forces.
Can different cell formats (pouch, prismatic, round cell) be implemented?
Yes, modular positioning systems make it easy to change formats.
DAP systems with adjustable Z-axes allow for variable clamping and stroke heights.
Get in touch to our Experts
Contact form
Address
LEANTECHNIK AG
Im Lipperfeld 7c
46047 Oberhausen
info@leantechnik.com
Phone
+49 (0)208 495 25 0
